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I Took Apart My Xbox

One of the ever-present joys of owning an Xbox 360 is the failure rate. Red Ring of Death, E74, and countless other errors have forced plagued loyal Xbox owners and provided PS3 fanboys with an endless well of jokes. To be perfectly honest, the physical quality of the original white Xbox 360 kind of is a joke. It's pretty terrible. There's really no excuse for building a product with a 55% failure rate.

Over the last few years, my younger brothers and I have suffered through Xbox hell many times. Our first Xbox broke down and had to be repaired. Then it broke down again. This time we bought another one. That one broke too. Finally, we invested in the new black Xbox 360, which has a much higher build quality. That has lasted a solid year and a half without so much as a hint of trouble.

Don't worry. This blog isn't going to be me complaining about buying a new Xbox (tempting as that might be). This is more about how I turned a bad situation into a slightly better one. You see, we never got rid of those two broken Xboxes. As of now they're both sitting in storage in our basement. There's not much to be done with them. Nobody wants to buy a broken Xbox 360.

My Xbox after reassembly.

So, on a whim, I decided to try fixing one of the broken consoles. There wasn't much to lose. The broken Xboxes were just gathering dust in the basement. Even if I screwed up and completely ruined the Xbox, it would not be a big deal. The thing was already broken. Combine that with a whole lot of spare time recently and voila, you get my latest project.

The ultimate goal is to take a broken Xbox and restore it to working condition. However, this is a bit of a tall order as I know nothing about electronic circuitry and less about Xbox repair. To YouTube!

Well, not quite. I found an extensive and quite helpful guide for taking apart an Xbox. You do need some specialized tools, but it's all pretty cheap stuff. I spent about six dollars in total on this project. Here's how it went.

The plastic bits.

The first step is taking off the outer bits of plastic. The faceplate pops right off, but the plastic grilles at the ends require a little more finesse. Using a thin piece of metal, I pushed through the holes in the sides of the Xbox and popped loose the pieces holding the plastic grilles in place.

The next step was really hard. The top half of the Xbox's white case is the most evil inanimate object with which I've ever had the joy of struggling. You have to simultaneously press open the latches of several different pieces. Not one of these pieces is easy to reach. I ended up cutting apart hard plastic and fashioning a custom tool to fit the latches exactly.

See all those screws? Yeah, they're annoying.

The metal part of the case is a bit more difficult to remove. Microsoft being the terribly classy people they are, the case is held in by screws which cannot be loosened with your usual Phillips/flathead screwdriver. So I went online to find two specialty screwdrivers, the T8 and T10. A lot of places tried to charge ridiculous fees for them, but thankfully they're a bit more reasonable on Amazon at $3 apiece.

After that the going was easy. Using two specialty screwdrivers, the rest of the case was easy to disassemble. There are many screws holding the Xbox together, but once they're removed then just about everything slides right off.

The small silver discs are capacitors. The more you know.

Once you get the top part off, the once curvy white Xbox is just a square of shiny silver holding together a complex green motherboard. My father, a former electrical engineer, was delighted to get a look at the innards of the console. He knew how everything worked and gave an easy explanation for a few parts (the strips of metal are meant to absorb heat generated by the system).

The DVD drive pops right out without the screws to hold it in place. Remove that and the large white piece of plastic and you can see the whole Xbox motherboard. It's a complex mess of circuitry and capacitors. As a non-engineer, my thoughts were something along the lines of "Cool... what is it?"

Anyway, the specific error I faced was labeled "E74." A quick Google search revealed that error was associated with an overheated chip. The solution recommended online was to tape down a stack of pennies to the chip. The coins would act as heat absorbers that should take some pressure off the chip. So, I superglued a bunch of pennies together and attached them to the chip with duct tape. As you can see from the picture above, it looked terribly professional.

The final step was to reset the Xbox using the "towel trick." Basically you turn on the console and wrap it in towels, forcing the system to overheat and reset itself. Note: This is not a good idea to do with a working console. It can also cause fires. Do not try without a large bucket of water nearby.

A frontal view.

I did the towel trick and plugged in the console. Before, the broken Xbox wouldn't even turn on. It just went straight to the "E74" error screen. However, to my surprise, the formerly broken console actually booted up successfully. Granted, none of my (numerous) Xbox controllers will connect, but at least it boots. One step at a time.

Taking apart the Xbox was really cool. Maybe it's just me, but getting to pick apart a complex piece of electronics like an Xbox 360 was a neat experience. It may not be a great idea to break apart a working console, but if one breaks down on you I highly recommend taking it apart.

If anyone knows how to fix the controller thing, that would be great. Have your ever tried doing DIY surgery on a console before?

And for your viewing enjoyment, some more pics of the disassembled Xbox.

The large grey box on top is the DVD drive.

The Xbox running on my television.

Seriously, though, does anyone have a solution for the controller problem?

Comments
  • Pretty interesting to see the inside. As for the controllers: A. Did you try a wired one as well? B. You might have knocked the sync button out of alignment, if that's the case take off the faceplate and press it with a pin. Although my memory's a bit hazy with that, been about four years since my brother had to sync his controllers that way.
  • I have always wanted to try and rebuild one. Kudos to you for going for it.

  • Nice project, I wish i had a broken console to do that with.
    http://www.gamespot.com/forums/topic/26956573
    Doc, here is the url for a forum where they answered this question. one answer is that something is burned out in the controller,another is the RF module isn't working in the controller. Also, a lot of people simply had to hold down the xbox button for a long time. I don't know if you tried this, but other people said it worked for them.
    Also, i once had a controller connection problem and i needed to push the sync button on the xbox to get it to connect.
  • yeah I know someone who got one of those elites for 20 bucks on ebay for a broken one. Fixed it got the RROD sent it in and got a brand new elite with a free year of live... all for about 50 bucks. If you know how to fix them you can make a killing repairing those things
  • That's really cool. A few weeks ago. I spent a less rigorous look at my old Dreamcast. I've been trying to get that thing to work, and I now have the same problem as you, only I don't know WHERE the controller(s) are. Glad to see you got it working again.

  • I have considered opening my broken xbox but am intimidated by the latches on the outside. Maybe if my current xbox breaks I will try and combine them. One thing I might try this summer is transforming a snes or an N64 into a toaster.

  • I tip my apocalypse hat to you sir, technical engineering is definitely no small feat.
  • I used to always take stuff apart that didn't work. It was usually just for the heck of it before throwing it away. But I was able to get a Sega Genesis controller to work by replacing the button with one from a different controller.

    However, I don't even bother with the newer stuff. Things are so complicated now, I'd probably just start a fire lol.

  • That's neat. I too have an old white brick laying around, maybe I'll give this a shot one day. Good luck with your controller problem.

  • Duct tape and super glued pennies heatsink. Speechless.
  • Have you tried actually synching the controllers? If not, try that.

    Anyway, if you ever get a chance, take apart a PS3 and make a blog similar to this, that would be extremely interesting, being able to finally compare.

    Also, how did you get that menu screen? My Xbox is totally ghetto and has this ugly blocky menu screen. I hate it.
  • I used to take my old PS2 apart and clean the lens because it would stop reading discs after awhile. Cool post!

  • Nice work! I Frankensteined my old Xbox after the DVD drive stopped reading discs. I took the whole case apart and painted it purple, it'll be my wife's Sims and Netflix box once I get a working DVD drive in there (I have a spare but I need a PC in order to flash it, and I only have a laptop up and running right now.)
  • I've never had a reason to take apart my Xbox (yet)... but I do understand what it's like to take apart a complicated machine. I spilled water over the keyboard of my macbook, so I took it apart to dry it out. Fascinating stuff. I'm no engineer by a long shot, but it was a great experience and I learned a lot from it. My macbook works fine now, by the way. All I needed to do was replace the battery sensor. Later, I upgraded the hard drive and RAM.
  • Well that looks like fun. The Capacitors hold a small charge so if it's been on be careful to not become appart of the circut or you'll get a nice little zap. Working of the Countertop was a good Idea as you want a static free surface so as not to accidnetaly pop a chip. I would also suggest a ground strap for yourself so you don't pass your static on to the board. Anyway fun read thank you
  • Interesting blog! I bought my refurbished 360 from gamestop 2 1/2 years ago and it runs great. Are/were new 360's really that accident prone? I would like to take apart my 360 for the hell of it, but lord knows I have enough cash to replace my console if I screw it up out of curiosity. I was also mesmerized by your counter-tops.
  • Enjoyable read! I too had this problem but sent it to Microsoft for repair. So far I've had three xbox-es break on me; twice for RRoD and a disc read error. First purchased a 360 in August, 2006.

    Frustrating, that's for sure. I sincerely hope Microsoft takes the necessary safety precautions with their next console. Otherwise, I don't think I'll continue with them.

    And I too enjoy taking apart electronics. I've always been curious about interior parts of devices. Very fascinating.
  • I have felt your pain man: I once preformed a "heart" transplant from a dying PS3 to a new one. The shocker? - it worked.
  • Never thought the Xbox 360 had this many problems. My Uncle has a broken PS3 and will send it to get repaired. Hopefully, it works, because it is one of the old models.

  • actually I had to take my original xbox 360 a part. still is in pieces however being a former IT tech I understood what was going on with the innerds. thought about taking the board and parts and putting it into a pc case (which can be done).

    I agree taking the casing off without the correct tools is a real pain in the butt. still have to get the heat sink (the metal bits thing) off so I can get to the processor (the thing the pennies are taped/glued to) and add thermal paste ( used on pc processors to keep them connected and cooled with the heat sink thing) in order to get it back up and running.

    As far as having issues with the controllers, check the front panel and make sure everything is on correctly then try re-sinking the controller to it. if that doesn't help then *shrug*...

    It does seem strange that copper pennies would be suggested for the solution but then they use copper cores with the new processor heat sinks. Me I would have just tried getting thermal paste first. lol

    On a side note; thought about modding the case for the xbox (modifying the outside so it looks cool) and yet it still sits..

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